Flex-Mat® 3
The Revolution Continues In Quality & Delivery

Creative Wire Specialties is an authorized dealer of Major Wire’s products.

Since it was introduced, Major Wire’s revolutionary Flex-Mat® High Performance, Self-Cleaning Screen Media has been proven in more than 10,000 applications across the world to increase production 20%, 30%, and even 40%. Flex-Mat delivers more throughput in blinded, pegged and clogged applications. Polyurethane strips, centered on each screen deck crown bar support, allow individual wires to vibrate independently at different frequencies, preventing material from accumulating between wires as it typically does with woven wire. And Flex-Mat lasts up to 3 times longer that woven wire.

Flex-Mat 3, the latest generation of this remarkable screen media, continues to revolutionize the industry.

Use Flex-Mat 3 On All Three Decks

Top Deck: Because of its independently vibrating wires, Flex-Mat 3 will eliminate pegging on the top deck, thus eliminating the need to shut down for cleaning, or pay someone after the shift to clean the screen deck. The material will penetrate the screen cloth as it is meant to do, passing through to the middle deck.

Middle Deck: Again, the deck will not peg or clog. The passing material will penetrate the cloth to get to the bottom deck better than with woven wire. Production will increase, because more material will pass per hour than with woven wire. The product will be cleaner, as well, because the vibrating action of the wires causes the fines to vibrate off of the rock, sending both through the cloth. Flex-Mat 3 has actually allowed some producers to eliminate washing to get a clean product because of this.

Bottom Deck: With more material getting through to the bottom deck, fines will not build up, so blinding will no longer be a problem. The combination of rock and Flex-Mat 3 will cause the fines to pass through the screen on the bottom deck, with clean, sized material coming off the bottom deck as a spec product.

All of this can work for producers without any other changes than screen cloth. The end result will be more production of cleaner, in-spec material by using Flex-Mat 3 on all three decks.

Use Flex-Mat 3 In These Applications:

  • Limestone
  • Granite
  • Basalt
  • Gravel
  • Stone
  • Talc
  • Asphalt
  • Ag-Lime
  • Slag
  • Salt
  • Recycle
  • Green Waste
  • Top Soil
  • Sand
  • Coal
  • Mulch

Choose From Three Different Configurations:

Flex-Mat “D” (Diamond Pattern)
For precise sizing of passing material and most standard applications
From .059″ (1.5mm) to 4″ (101.6mm)

Flex-Mat “S” (Wave Pattern)
For removal of fines to produce a cleaner retained product
To produce a high-volume dry spec product in specific applications
From .059″ (1.5mm) to 2″ (50.8mm)

Flex-Mat “T” Heavy Duty (Triangular Pattern)
Larger sizes, reinforced for heavy loads or high-impact materials
From .079″ (2mm) to 2″ (50.8mm)

Flex-Mat “T” Fine Screening (Triangular Pattern)
For fine screening from 30 to 8 mesh